This is a great article, I was thinking about making including the batteries and controller in the front Wheel/Motor hub ala (Copenhagen Wheel & FlyKly) and then create something like a solid acrylic or fiber wanted to cover the whole thing and rearrange the batteries.

Spot welders for batteries aren’t the same as most home spot welders. Unlike the large jaw spot welders for home workshops, battery spot welders have the electrodes on the same side. I’ve never seen them for sale in the US, but they can be found pretty easily on eBay and other international commerce websites. My full time use welder is a fairly simple model that I got here. A highly recommended source for a slightly nicer spot welder design (pictured below) with both mounted and handheld electrodes can be found here.

The 48V, 8AH lithium battery of this ebike is removable. Material: Aluminium alloy frame. E-bike & Assisted bicycle, you can choose the E-bike to enjoy a long time travel, and also exercise. Combining…

Battery: 36V 8AH lithium battery. Power: 250W. The frame folds via a 2 part locking mechanism which ensures the catch safely remains locked when the bike is in use and can be operated with one hand fo…

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Another advantage of lead acid batteries is their high power output potential. Lithium batteries generally don’t like to handle too much current. SLAs, on the other hand, can provide huge amounts of current. If you are planning a very high power electric bicycles, SLAs might be a good option for you.

If your electric bike isn’t giving you the range it used to, it might be time to replace its battery. Batteries Plus Bulbs has a wide variety of scooter and e-bike batteries that will give your ride new life. Just look for your specific model, then pick the battery you want.

Some of the NMC sellers are advertising their chemistry as 5C, but real-world use by E-bike builders has them calling NMC a solid reliable 3C chemistry, which can provide a continuous 30A from an affordable and compact 10-Ah battery (temporary peak amp-draws can be higher, as it is with any of these chemistries). This may sound only as good as the most recent LiFePO4, but NMC is smaller, and is not as fussy about keeping the individual cells balanced.

Question: If put two connectors at the controller end (creating a possible parallel connection) plug in the “Whale” charger at 17.5 Amp and turn it on to pre-load and open the controller, and then on the second parallel connector plug in the 20 amp “Ebay” battery (both “Ebay” and “Whale” are li-ion, 48v but different ampages and cell manufactures: Panasonic and Sanyo).

Next, we’ll need to wire multiple 18650 cells in parallel to reach our desired pack capacity. Each of the cells I’m using are rated at 2,900 mAh. I plan to put 3 cells in parallel, for a combined capacity of 2.9Ah x 3 cells = 8.7 Ah. The industry abbreviation for parallel cells is ‘p’, meaning that my final pack configuration is considered a “10S3P pack” with a final specification of 36V 8.7AH.

26′ rear wheel 48v 1000w hub motor (powerful Motor with hall sensor ) Electric Bike Kit With or Without Battery. 26′ size REAR WHEEL 48V 1000W ELECTRIC BIKE KIT WITH or WITHOUT BATTERY. 48v 1000w brus…

When soldering these wires to the nickel strip, try to solder between two cells and not directly on top of a cell. This keeps the heat source further from the actual cell ends and causes less heating of the battery cells.

As you sugested in one of your articles, using lead acid is a great way to prototype the build, so if I am happy with the performance if not the weight of the lead-acid, I can convert to lithium in the future and save some big weight.

My question for you is, if I just want to run a BMS for balance charge purposes only and want to wire the battery discharge directly to the motor how would I do that? Would that be a good solution as long as I monitor battery pack voltage during rides?

Regarding your first question: as long as your BMS has a balancing function (most do) then you do NOT need a charger that does balancing, and in fact you should not use one. The BMS takes care of all the balancing, so all you need is a simple ebike charger. What is important though is that it is a CC-CV (constant current, constant voltage) charger. Most ebike chargers are, but just check to make sure it says that somewhere in the description, or ask the vendor if you can’t find it. The CC-CV part means that the charger supply a constant current first, bringing the battery voltage up slowly until it reaches the full voltage (54.6V for your 13S battery). Then it switches to CV mode and holds a constant voltage while it gradually backs the current down to zero, which is the ‘finishing’ part of the charge.

You mentioned that you made a discharger from halogens. Is there any reason not to just use a couple power resistors in parallel, like 2×25 ohm, 100w for a 13s6p pack? Do you know why it’s helpful to take it easy on the pack for the first couple cycles?

When we add the fourth parallel group, we’ll again hot glue it in place in the opposite orientation of the third parallel group (and the same orientation of the second parallel group) and then weld it on the opposite side as we welded between the second and third group (and the same side as we welded between the first and second group).

We strive to provide the best price available on and in our stores. Store pricing may vary from the price advertised on Fees may apply for recycling, environmental disposal, and/or labor/installation.

To wire the BMS, we first need to determine which of the sense wires (the many thin wires) is the first one (destined for the first parallel group). Look for the wires to be numbered on one side the board. Mine is on the backside of the board and I forgot to take a picture of it before installing it, but trust me that I took note of which end the sense wires start on. You don’t want to make a mistake and connect the sense wires starting in the wrong direction.

Lead acid batteries are much larger and heavier than lithium batteries, limiting their placement on ebikes. They almost never come packaged with ebike specific mounting hardware which means that they generally have to go in a bag on the rear rack or in panniers on either side if the rear wheel. Mounting them up high on the rack isn’t a good idea either because it will negatively affect handling. Generally speaking, you want to mount your batteries as low as possible to keep the center of gravity of the ebike lower towards the ground. This will significantly improve your ebike’s handling.

36V 10ah Lithium battery (Included with the battery is the charger and mounting Bracket). Standard Fat Wheel 26 in by 4in Front Wheel 500w brushless motor hub (works with disc brakes). Pedal Assistanc…

I finished an ebike yesterday, but i found some major problems on it, The problem is while i riding the bike by throttling, some times the display light dims and low battery voltage caution icon is displaying in the display. and than display shutting off. after that if i try to turn it on again it wont work, so i removed the battery from controller and installed it again than works perfectly, it happens always so i want to remove and install battery again and again, so what is this problem, is this problem is in battery or controller?? Please give me a solution.

18650 cells, which are used in many different consumer electronics from laptops to power tools, are one of the most common battery cells employed in electric bicycle battery packs. For many years there were only mediocre 18650 cells available, but the demand by power tool makers and even some electric vehicle manufacturers for strong, high quality cells has led to the development of a number of great 18650 options in the last few years.

I was using that battery on an ebike with a 15A controller, so that BMS was capable of twice the power I need, meaning I would only be stressing it to 50% of it’s potential by pulling 15A. That’s why I said it’s more than I’ll need. But if I wanted to put it on a bike with a 45A controller, then it would NOT be enough, and I’d need a more powerful BMS.

I then took my second sense wire (or your third sense wire if you have one more sense wires than parallel groups) and soldered it to the positive terminal of the second parallel group. Again, note that I’m soldering this wire to the nickel in between cells to avoid heating any cell directly.

You’ll see two dots where the weld was performed. Test the weld by pulling on the nickel strip (if it’s your first time using the welder). If it doesn’t come off with hand pressure, or requires a lot of strength, then it’s a good weld. If you can easily peel it off, turn the current up. If the surface looks burnt or is overly hot to the touch, turn the current down. It helps to have a spare cell or two for dialing in the power of your machine.

One of the easiest ways to increase the current handling capability and range is to put two or more batteries in parallel. In general, with lithium batteries of the same nominal voltage, this is no problem. It is perfectly fine to mix old and new lithium batteries in parallel, or even batteries from different manufacturers and with different capacities, so long as they are the same voltage. We stock a parallel battery joining cable to facilitate connecting packs this way. 

A High-performance Motor acheives a top speed of 20-30km/h with a range of 20km means your ebike commute just got easier. Power: Under 500W. Material: Aluminum Alloy. Outdoor Foldable Electric Power A… [redirect url=’’ sec=’7′]

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