Month: March 2017

“lithium bike battery |electric bicycle battery”

This had led me to believe that if there is too much load being exerted on the bike (i.e. the current being drawn from the battery is too high) then either the BMS or the controller trips and cuts out. However I am reluctant to believe that the BMS is causing the trouble as it has a 40A rating on it (this link shows the exact BMS) . You’re absolutely right that doubling the capacity of the battery by running two packs in parallel will essential halve the load on each pack, but I still don’t think it would get it down to the level that you could rely on compression fit spring contacts to safely carry that current, let alone the balance issue of not having the 4 groups individually paralleled at the cell level. Do you think it is the BMS or the controller that is cutting out beyond a certain load or something else completely? As far as I am aware the battery is fully charged and balanced (I even left it charging for 2 days once as I read that it can sometimes take this long to balance the cells!). Panasonic and Samsung are the only manufacturers I know of that are producing this chemistry (several other manufacturers buy these and re-label them as their own). Since you would have to buy the bare...

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“48v electric bike battery uk |electric bike replacement battery”

Wear safety goggles. Seriously. Don’t skip this one. During the process of spot welding it is not at all uncommon for sparks to fly. Skip the safety glasses and head for chemistry lab style goggles if you have them – you’ll want the wrap around protection when the sparks start bouncing. You’ve only got two eyes; protect them. I’d rather lose an arm than an eye. Oh, speaking of arms, I’d recommend long sleeves. Those sparks hurt when they come to rest on your wrists and forearms. If you don’t have an actual heat gun, you can use a strong hair dryer. Not all hair dryers will work, but my wife’s 2000 watt model is great. I own a real heat gun but actually prefer to use her batteries for e bikes dryer because it has finer controls and a wider output.  Just don’t go mess up your wife’s hair dryer! In recent years I’ve heard about a few incidents of electric bike shops burning down due to damaged batteries and chargers. These shops often perform maintenance/repair work on ebikes that have been subject to wear and this extends to their own fleet of rental bikes that might have been crashed etc. Their cost (in the event of an electric bicycle battery fire) is somewhat mitigated by insurance but it’s still dangerous and disruptive. Those same risks extend to...

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